Specifications Management

Managing Specifications for Ingredients, Raw Materials, Packaging used by your Business

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To define detail, scope and purpose.

Development

This information can be used to develop food safety and quality programs that meet the requirements of modern Regulatory, Customer and Industry Standards:

  • We take the time to explain the expectations and requirements of food safety and quality compliance as these relate to your food safety and quality programs.
  • You may choose to use our Premium Resources to build, enhance or upgrade your food safety and quality program.
  • We encourage you to share this webpage with any food compliance associates and peers you believe may benefit from our commitment to providing our users with user friendling information and resources to a achieve superior Food Compliance Culture.
  • We welcome your suggestions for additions of general or specific content through the haccp.com Contact Page.

Key Definitions for Specifications Management

  • Product Description and Intended Use: A Product Description and Intended Use is an explicit set of requirements to be satisfied by a food product, which includes critical details such as Description, Composition, Method of preservation, Primary and Secondary Packaging, Storage, Handling, and Distribution method, Shelf life, Special labeling, and Sensitive consumers.
  • Specification: A specification is an explicit set of requirements to be satisfied by a material, product, or service. Should a material, product, or service fail to meet one or more of the applicable specifications, it may be referred to as being out of specification.

Specifications Management Development

When considering the development, documentation, and implementation of Specifications Management within food safety and quality management systems, the following information should be considered to ensure effective outcomes:

About Specifications Management

A specification is a document that defines the safety, quality, and legal parameters for a food product, raw material, service, packaging, or other material. Specifications Management for services is in the form of a contract or agreement. Specifications Management for materials such as chemicals may also be in the format of a Material Safety Data Sheet. Specifications Management plays a large role in defining limits of acceptability which are an integral element of maintaining a due diligence approach to food business management.

Where microbiological, chemical, or physical Specifications are used in any food control system, such Specifications Management should be based on sound scientific principles and state, where appropriate, monitoring procedures, analytical methods, and action limits.

If your food business supplies foodstuffs manufactured to a customer’s specifications, it is important to consider any specific Specifications Management Development requirements in relation to their items.

Specifications Management Development Key Points

  • Specifications Management programs must be developed to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • The Senior Management of your business facilitate a commitment to ensuring adequate resources to the development of your Specifications Management program;
  • Should you require additional resources for the development of Specifications Management program elements, please discuss this with the relevant Senior Management representative;
  • A properly developed Specifications Management program will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • A poorly-developed Specifications Management program will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

To establish the developed detail in a viewable format to facilitate information.

Documentation

Document: A document provides guidance and/or direction for performing work, making decisions, or rendering judgments that affect the safety or quality of the products or services that customers receive.

Documented policies, procedures, work instructions, and schedules form the basis of any food safety and quality management system. The following documentation formats may be considered to ensure ongoing compliance with specified requirements for Specifications Management:

  • Specifications Management policy;
  • Specifications Management development procedures;
  • Specifications Management implementation procedures and work instructions;
  • Specifications Management monitoring procedures;
  • Specifications Management corrective and preventative action procedures;
  • Specifications Management verification schedule;
  • Specifications Management verification procedures;
  • Specifications Management validation schedule;
  • Specifications Management validation procedures;
  • Specifications Management training procedures.

If your food business supplies foodstuffs manufactured to a customer’s specifications, it is important to consider any specific Specifications Management Documentation requirements in relation to their items.

You may wish to visit the Specifications Management Templates section of haccp.com for examples of Specifications Management documentation, record, and resource formats commonly applied within food safety and quality systems.

Specifications Management Documentation Key Points

  • Specifications Management programs must be documented to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • All documented Specifications Management program elements must be controlled to ensure compliance;
  • Key documented Specifications Management program elements should be available to your business team at all times to ensure they can facilitate required tasks;
  • A properly documented Specifications Management program will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • A poorly documented Specifications Management program will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

To facilitate the application of the documentation.

Implementation

Implementation: Implementation is the application of documented food safety and quality system elements into the actual business operation.

The implementation of Specifications Management within any food business requires genuine commitment from senior management, staff, and visitors to ensure the nominated goals of implementation are achievable on an ongoing basis. It is a step that requires significant planning and consideration of general and specific food business circumstances to ensure the outcomes of Specifications Management do not negatively impact the safety and quality of the food items dispatched from the business.

Implementation of Specifications Management must include a clear definition of responsibilities and authorities for all levels of participation by senior management, staff, and visitors to the site.

When implementing Specifications Management within food safety and quality system, you may wish to consider the following requirements before completion:

  • Communication and display of the Specifications Management policy;
  • Completion of Verification and Validation of Specifications Management development procedures;
  • Availability of Specifications Management implementation procedures and work instructions;
  • Availability of Specifications Management monitoring procedures and record templates where applicable;
  • Availability of Specifications Management corrective and preventative action procedures and record templates where applicable;
  • Availability of the Specifications Management verification schedule;
  • Availability of Specifications Management verification procedures;
  • Availability of the Specifications Management validation schedule;
  • Availability of Specifications Management validation procedures;
  • Completion of Specifications Management training procedures;
  • Completion of product design and development requirements related to Specifications Management;
  • Completion of process design and development requirements related to Specifications Management;
  • Completion of training for team members who have responsibilities and involvement within Specifications Management;
  • Completion of competency approval for team members who have responsibilities and involvement within Specifications Management.

If your food business supplies foodstuffs manufactured to a customer’s specifications, it is important to consider any specific Specifications Management Implementation requirements in relation to their items.

Specifications Management Implementation Key Points

  • Specifications Management programs must be Implemented to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • Your Specifications Management program must be fully implemented as per relevant documented Policies, Procedures, and Work Instructions;
  • The implementation of Specifications Management requires a commitment to the provision of resources by the Senior Management of your business;
  • A properly implemented Specifications Management program will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • A poorly implemented Specifications Management program will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

To review, confirm and document evidence of the implementation against documented limits.

Monitor

Monitoring: Monitoring is the act of reviewing and confirming measurable parameters of a defined process or product status.

Monitoring requirements within food industry sectors are generally identified against limits of acceptability defined within HACCP plans, implementation procedures, and work instructions. Monitoring usually includes some element of record-keeping, which may be maintained manually or through digital systems. It is important to consider that advancements in technology have spawned many systems and processes which are self-monitored and or self-adjusted when variances are identified. Regardless of the system used; The goal of any monitoring activity is to provide sufficient evidence that any limit of acceptability has been met.

Traditional Specifications Management monitoring requirements include manual recording and the application of corrective actions when the results of monitoring are found to be outside acceptable limits. Corrective Actions should also generally be strongly linked to the monitoring process where applied to ensure full traceability of the applied actions.

Common monitoring activities and record formats may apply to Specifications Management:

  • Document Register: A Document Register format is commonly used to define current-controlled systemic documents. Formats are commonly inclusive of Document Name, Document Number or Code, Document Location, Current Document Date, and Date of the Document Replaced by the Current Version. Document register formats are also commonly inclusive of Product Specifications and Food Safety and Quality Standards.
  • Amendment Register: An Amendment Register format is commonly used to identify changes made to specified documents. Formats are commonly inclusive of Document Name, Document Number or Code, Current Document Date, Details of Amendments, and Document Approver.

If your food business supplies foodstuffs manufactured to a customer’s specifications, it is important to consider any specific Specifications Management Monitoring requirements in relation to their items.
You may wish to visit the Specifications Management Templates section of haccp.com for examples of Specifications Management documentation, record, and resource formats commonly applied within food safety and quality systems.

Specifications Management Monitoring Key Points

  • Monitoring provides real-time confirmation and evidence that your risk-based FS&Q Controls are effectively implemented;
  • Specifications Management programs must be monitored to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • Monitoring of Specifications Management must be facilitated as per relevant documented Policies, Procedures and Work Instructions;
  • Nominated monitoring records for Specifications Management must be maintained as per relevant documented Policies, Procedures, and Work Instructions;
  • A properly monitored Specifications Management program will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • A poorly monitored Specifications Management program will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

To apply “real time” interventions to documented monitoring limits.

Corrective Action and Preventative Action

Corrective Action: Corrective action is mandatory action to be taken when a deviation to the Quality System occurs, particularly in relation to a Critical Control Point.
Preventative Action: At any step in the process where a hazard has been identified, preventative action must be put into place to prevent re-occurrence.

Corrective Action and Preventative Action is implemented to ensure that any identified non-conformance issues are documented, investigated, and rectified within appropriate time-frames. Corrective action is any action applied to regain control over a product, process, policy, or procedure that has been identified as being non-conforming outside nominated limits of acceptability. Preventative action is any action applied to prevent any identified non-conformance from reoccurring.

The outcomes of corrective and preventative actions should result in regained process control after effective application. Specified corrective actions are commonly linked to the HACCP Plans and the food business certification process.

Below are Corrective Action and Preventative Action examples which may be associated with Specifications Management related non-conformance:

  • Review of the Specifications Management policy;
  • Review of Specifications Management development procedures;
  • Review of Specifications Management implementation procedures and work instructions;
  • Review of Specifications Management monitoring procedures;
  • Review of Specifications Management corrective and preventative action procedures;
  • Review of the Specifications Management verification schedule;
  • Review of Specifications Management verification procedures;
  • Review of the Specifications Management validation schedule;
  • Review of Specifications Management validation procedures
  • Review of Specifications Management training procedures;
  • Re-training in Specifications Management
  • Review of management review activities to include Specifications Management as an agenda item;
  • Initiation of product hold procedures where safety or quality may be compromised;
  • Initiation of a product recall or product recall procedures where investigations show that there is a substantial safety and or quality risk to the released product;
  • Contacting stakeholders including customers regarding any confirmed or potential Specifications Management concerns involving their product.

If your food business supplies foodstuffs manufactured to a customer’s specifications, it is important to consider any specific Specifications Management Corrective Action requirements in relation to their items.

You may wish to visit the Corrective Action and Preventative Action section of haccp.com for examples of best practice applications for this food safety and quality system element.

Specifications Management Corrective Action and Preventative Action Key Points

  • The implementation of Corrective Action and Preventative Action provides confidence that your FS&Q Program is effectively implemented and that FS&Q criteria are being met;
  • Where deviations or variations are observed, Corrective Action and Preventative Actions must be facilitated to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • Corrective Action and Preventative Action of Specifications Management must be facilitated as per relevant documented Policies, Procedures and Work Instructions;
  • Records of Corrective Action and Preventative Action must for Specifications Management be maintained as per relevant documented Policies, Procedures and Work Instructions;
  • Proper application of Corrective Action and Preventative Action for your Specifications Management program will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • Poor application of Corrective Action and Preventative Action for your Specifications Management program will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

To review and confirm documented monitoring and corrective actions against documented parameters.

Verify

Verification: The act of reviewing, inspecting, testing, checking, auditing, or otherwise establishing and documenting whether items, processes, services, or documents conform to specified requirements.

Verification is the detailed review of all food safety and quality system elements to confirm that they are effectively developed, documented, implemented, monitored, and reviewed. All food safety and quality system elements, including documented policies, procedures, training, HACCP plans, and their operational applications must be verified on an ongoing scheduled basis. The verification process commonly includes a defined schedule for which verification activities are required, how often they are conducted, who is responsible, and detailed documented procedures for each nominated verification activity.

The general goal of an established verification process is to ensure any systemic non-conformance issues are identified and rectified within an appropriate time frame. When non-conformance issues are identified through the verification process, Corrective Actions and Preventative Actions should be implemented to ensure they do not impact the effectiveness of the food safety and quality system.

The following examples of verification activities may apply to Specifications Management:

  • Review of the Specifications Management policy;
  • Review of Specifications Management development procedures;
  • Review of Specifications Management implementation procedures and work instructions;
  • Review of Specifications Management monitoring procedures;
  • Review of Specifications Management monitoring records;
  • Review of Specifications Management corrective and preventative action procedures;
  • Review of the Specifications Management verification schedule;
  • Review of Specifications Management verification procedures;
  • Review of the Specifications Management validation schedule;
  • Review of Specifications Management validation procedures;
  • Review of Specifications Management training procedures;
  • Review of Specifications Management performance since the last review and historically;
  • Analytical testing of product or process to ensure the effectiveness of Specifications Management;
  • Inclusion of Specifications Management as an agenda item within the Management Review Process.

If your food business supplies foodstuffs manufactured to a customer’s specifications, it is important to consider any specific Specifications Management Verification requirements in relation to their items.
You may wish to visit the Verification Activities section of haccp.com for examples of best practice applications for this food safety and quality system element.

Specifications Management Verification Key Points

  • Your verification program provides evidence that your FS&Q Controls have worked;
  • Specifications Management programs must be verified to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • The verification of Specifications Management must be facilitated as per relevant documented Policies, Procedures and Work Instructions;
  • Nominated verification records for Specifications Management must be maintained as per relevant documented Policies, Procedures, and Work Instructions;
  • A properly verified Specifications Management program will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • A poorly verified Specifications Management program will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

To confirm the documented monitoring or procedural limits.

Validate

Validation: The process of gathering evidence to provide a scientific basis for the documented act of demonstrating that a procedure, process, and activity will consistently lead to the expected results. It often includes the qualification of systems and equipment.

Validation is the provision of evidence to support the limits of control or acceptability for food safety or quality parameters nominated within systemic elements. Limits of control or acceptability are commonly included within documented food safety and quality systems elements such as procedures, HACCP plans, and specifications.
Common sources of validation include regulatory and legislative standards, finished product specifications and customer requirements, industry codes of practice and guidelines, verified and validated research, historical product, and process control outcomes, and analytical testing.

The general goal of an established validation process is to ensure any systemic non-conformance issues are identified and rectified within an appropriate time frame. When non-conformance issues are identified through the verification process, Corrective Actions and Preventative Actions should be implemented to ensure they do not impact the effectiveness of the food safety and quality system.

Validation activities are commonly defined within the verification schedules and procedures of established food safety and quality management systems.

The following examples may apply to the validation of the limits of control or acceptability for Specifications Management:

  • Confirmation of nominated food safety and food quality control limits for Specifications Management. These limits may apply to regulatory, industry, customer, or finished product specifications;
  • Confirmation of analytical testing methods being used to confirm the effectiveness of Specifications Management and ensure the accuracy of outcomes.

If your food business supplies foodstuffs manufactured to a customer’s specifications, it is important to consider any specific Specifications Management Validation requirements in relation to their items.

You may wish to visit the Validation Activities section of haccp.com for examples of best practice applications for this food safety and quality system element.

Specifications Management Validation Key Points

  • Your validation program provides evidence that your FS&Q Controls will work;
  • Specifications Management programs must be validated to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • The validation of Specifications Management must be facilitated as per relevant documented Policies, Procedures and Work Instructions;
  • Nominated validation records and supporting documentation for Specifications Management must be maintained as per relevant documented Policies, Procedures and Work Instructions;
  • A properly validated Specifications Management program will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • A poorly validated Specifications Management program will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

Skills, knowledge and competency requirements to facilitate development, documentation, implementation, monitoring, corrective action, verification and validation of every Food Safety and Quality System Element.

Skills and Knowledge

Skills and Knowledge: Skills and knowledge are attributes of human interactions commonly linked to competency within any specific job-related task.

Training and competency requirements for Specifications Management must be ongoing, including regularly scheduled reviews to ensure the effectiveness of training and competency outcomes.

Team members who have defined responsibilities regarding Specifications Management should have knowledge including:

  • Basic Specifications Management requirements;
  • Positive outcomes of Specifications Management;
  • Negative outcomes of a lack of Specifications Management;
  • Current Specifications Management procedures, methods, and techniques;
  • General operational, corporate, and social awareness regarding Specifications Management;
  • Regulatory, industry, and customer requirements regarding Specifications Management.

Team members who have defined responsibilities regarding Specifications Management should have skills including:

  • Competency regarding basic Specifications Management;
  • Effective application of current Specifications Management procedures, methods, and techniques;
  • The basic development, documentation, and implementation of HACCP and Prerequisite Programs within the food industry sector.

Team members who have defined responsibilities regarding Specifications Management should have access to resources including:

  • Specifications Management training;
  • Specifications Management associations and events;
  • Regulatory standards, industry and customer information and updates regarding Specifications Management;
  • Incidents within the food industry sector regarding Specifications Management;
  • Commitment to Specifications Management by senior management;
  • Suitably qualified food industry professionals with verified experience in Specifications Management;
  • Effective communication systems including email, internet, and phone through which Specifications Management information can be sent and received within suitable timeframes.

If your food business supplies foodstuffs manufactured to a customer’s specifications, it is important to consider any specific Specifications Management Training, Competency, and Resources requirements in relation to their items.

You may wish to visit the Training, Competency, and Resources section of haccp.com for examples of best practice applications for this food safety and quality system element.

Specifications Management Training, Skills, and Knowledge Key Points

  • Your Training, Skills, and Knowledge program ensures all participating personnel, visitors, and contracted have the required skills and knowledge to effectively facilitate the requirements of your FS&Q Program;
  • Training, Skills and Knowledge programs for Specifications Management must be facilitated to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • Training, Skills, and Knowledge programs for Specifications Management must be facilitated as per relevant documented Policies, Procedures and Work Instructions;
  • Training, Skills, and Knowledge records for Specifications Management must be maintained as per relevant documented Policies, Procedures and Work Instructions;
  • Properly applied Training, Skills, and Knowledge programs for Specifications Management will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • Poorly applied Training, Skills, and Knowledge programs for Specifications Management will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

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