Warehousing and Distribution

Applying Best Practice Concepts for the Warehousing and Distribution of Foodstuffs

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To define detail, scope and purpose.

Development

This information can be used to develop food safety and quality programs that meet the requirements of modern Regulatory, Customer and Industry Standards:

  • We take the time to explain the expectations and requirements of food safety and quality compliance as these relate to your food safety and quality programs.
  • You may choose to use our Premium Resources to build, enhance or upgrade your food safety and quality program.
  • We encourage you to share this webpage with any food compliance associates and peers you believe may benefit from our commitment to providing our users with user friendling information and resources to a achieve superior Food Compliance Culture.
  • We welcome your suggestions for additions of general or specific content through the haccp.com Contact Page.

Key Definitions for Warehousing and Distribution

  • Good Hygiene Practices or GHP: Practices adopted to ensure appropriate levels of personal, environmental, and food hygiene are maintained.
  • Good Manufacturing Practices or GMP: Practices adopted to ensure appropriate levels of control are achieved within a food business environment.
  • Good Transport Practices or GTP: Practices adopted to ensure appropriate levels of control are achieved within a food transport environment.
  • Good Warehousing Practices or GWP: Practices adopted to ensure appropriate levels of control are achieved within a food warehouse environment.
  • Storage: The act or enterprise of providing a suitable temporary or permanent location for goods and materials.
  • Transport: Transport or transportation is the movement of items from one location to another. The term ‘Transport’ is commonly interchanged with the term ‘Distribution’ as related to the movement of items from one location to another.
  • Warehousing: Warehousing is the act or status of facilitation of specified storage and handling of items.

Warehousing and Distribution Development

When considering the development, documentation, and implementation of Warehousing and Distribution within food safety and quality management systems, the following information should be considered to ensure effective outcomes:

About Warehousing and Distribution

Warehousing is the act or status of facilitation of specified storage and handling of items. The key activities generally covered by Warehousing include receiving, identifying, holding, assembling, dispatching, and distributing foodstuffs or related materials. Warehousing and Distribution must be managed appropriately to ensure Food Safety and Quality standards are maintained. It is important to consider that Warehousing and Distribution requirements may differ significantly for raw materials, packaging, chemicals, work in progress, and finished products. In alignment with the Storage and Handling Requirements defined for relevant food products and materials, the maintenance of well-implemented Warehousing and Distribution standards promotes compliance and lessens the risk of Food Safety or Quality issues arising from mishandling.
You may also find further Warehousing and Distribution-related information within the Storage and Handling element at haccp.com.

What Products are being Warehoused and Distributed?

It is important that Food Safety and Quality Systems, and the personnel working with them deeply acknowledge the correct Storage and Handling parameters for relevant food products or related materials. Key information is commonly included within documented finished product specifications and must be used to correctly develop and document HACCP-based Food Safety Plans.
It is not uncommon to find that entities participating within the Food Warehousing and Distribution sector are unaware of the specific conditions under which food products or materials are being Stored and Handled against, including Food Safety related parameters including Temperature, Humidity, and Sensitivities. Leading Warehousing and Distribution sector participants implement and maintain detailed systems regarding the Food Safety and Quality risk profiles for the products are materials they handle.

About Good Warehousing Practices

The term Good Warehousing Practices is often used in conjunction with related terms such as Good Manufacturing Practices and Good Hygiene Practices; all of which are bound by the requirement to facilitate safe and suitable outcomes against legislative requirements, industry guidelines, and recognized best practices. Like related terminologies, Good Warehousing Practices cover a range of expected elements, including:

  • Personnel Standards;
  • Premises and Equipment Design and Construction;
  • Chilled and Frozen Storage Facilities;
  • Vehicle Design and Maintenance
  • Process Control Management;
  • Good Housekeeping Practices;
  • Preventative Maintenance Programs;
  • Calibration of Measuring and Monitoring Equipment;
  • Cleaning and Sanitation Programs;
  • Pest Control; and
  • Staff Training.

In addressing the legislative requirements or industry codes of practice or food laws, the two primary concerns of Good Warehousing Practices are:

  • Meeting the mandatory provisions of industry codes of practice or food laws; and
  • Adhering to the advisory provisions in following an appropriate path to meet the mandatory provisions.

In addressing these requirements, The Good Warehousing Practices Policy and Procedures should provide the basis of what food handlers and associated people need to follow in meeting the legislative requirements.

General Standards for Good Warehousing Practices

The following sections provide examples of key considerations of standards related to the implementation of best practice Good Warehousing Practices:

Personnel Standards

  • Sources of possible contaminants must be prohibited within designated Warehousing and Distribution areas;
  • Activities such as eating, drinking, chewing gum or tobacco, and smoking should only be permitted within specified areas;
  • Persons with infectious medical conditions or open wounds such as sores or boils must be excluded from operational areas and product contacts;
  • Toilet facilities must be kept closed and should not open directly into any area where food products are stored or handled;
  • Effective hand hygiene facilities must be installed and maintained with liquid detergent, disposable paper towels, or other suitable hand drying amenities.

Premises and Equipment Design and Construction

  • Where applicable, Warehousing and Distribution sites must be licensed with relevant Regulatory Authorities;
  • Food storage and handling areas must be located away from strong odors, dust, smoke, vapor, and other similar contaminants;
  • Warehousing areas should be of sufficient size to ensure contamination risks can be managed;
  • To prevent condensation, food storage and handling areas must be properly ventilated;
  • Floors, walls, and ceilings should be constructed from impervious, smooth, durable, and crack resistant materials;
  • To prevent water pooling and facilitate drainage, floors should be constructed with a suitable gradient towards drainage points;
  • To prevent leakage, condensation, or formation of mold, ceilings should be well-constructed and finished to suitable standards above food storage and handling areas;
  • Doors should be constructed from smooth cleanable materials;
  • Entry and exit points where commodities are transited should be sufficiently wide and must be suitably constructed and maintained;
  • Storage and non-storage areas should be properly signed to promote GWP outcomes;
  • Sufficient lighting must be provided to permit effective inspections, operational activities, and tasks such as cleaning;
  • Shatterproof covers must be provided for all light fittings to ensure that products and materials are not contaminated by Foreign Objects;
  • Exposed food or food material handling must not be facilitated within food storage and handling areas unless where specific, suitably constructed, and maintained amenities are provided for such activities.

Chilled and Frozen Storage Facilities

  • Chilled and Frozen Storage Facilities must be suitably constructed and maintained in compliance with Regulatory Standards;
  • The capacity of Chilled and Frozen Storage Facilities must be capable of maintaining specified Food Material temperatures and conditions at all times;
  • Potentially hazardous chilled foods or food materials are generally stored at 5 degrees Celsius or 40 degrees Fahrenheit or below;
  • Frozen foods or food materials are generally stored at -18 degrees Celsius or 0 degrees Fahrenheit or below;
  • Overloading of Chilled and Frozen Storage Facilities is avoided as this may facilitate Food Safety non-compliance;
  • Storage racking and facilities must allow suitable temperature-maintained storage of foods and food materials;
  • Maintenance for Chilled and Frozen Storage Facilities must be scheduled and facilitated on a perpetual basis;
  • Temperature monitoring devices must be suitably accurate to manage related Food Safety and Quality hazards.

Transport Vehicle Design, Maintenance, and Capacity

  • Transport Vehicles must be suitably constructed and maintained in compliance with Regulatory Standards;
  • Where applicable, Transport Vehicles must be licensed with relevant Regulatory Authorities;
  • The floors, walls, and ceilings of the food or food material transport modules should be constructed from impervious, smooth, durable, and crack resistant materials;
  • Where applicable, the capacity of Transport Vehicles must be capable of maintaining specified Food Material temperatures and conditions at all times;
  • Potentially hazardous chilled foods or food materials are generally stored at 5 degrees Celsius or 40 degrees Fahrenheit or below;
  • Frozen foods or food materials are generally stored at -18 degrees Celsius or 0 degrees Fahrenheit or below;
  • Overloading of Chilled and Frozen Storage Facilities is avoided as this may facilitate Food Safety non-compliance;
  • Storage racking and facilities must allow suitable temperature-maintained storage of foods and food materials;
  • Maintenance for Transport Vehicles must be scheduled and facilitated on a perpetual basis;
  • Temperature monitoring devices must be suitable accurate to manage related Food Safety and Quality hazards.

Process Control Management

  • Process Control Management is a term used to define the parameters of compliance within any food business operation;
  • Controlling processes is a pre-requisite for the management of safe and quality food products in conjunction with the application of the HACCP plan within any food business operation;
  • Food and non-food products must be stored and handled separately;
  • A pro-active FIFO policy must be followed when storing or re-storing containers of foods in designated storage areas;
  • Suitably constructed and maintained pallets should be used to keep products away from floor and wall contacts, and to avoid damage and contamination risk through loose nails and/or wooden splinters.

Good Housekeeping Practices

  • Suitable Good Housekeeping practices should be facilitated at all times;
  • Reasonable stacking heights should be observed for ease of handling and to prevent products from damage;
  • External areas of the Warehousing and Distribution site must be suitably maintained.

Preventative Maintenance Programs

  • Suitable Preventative Maintenance programs must be implemented at all times;
  • Records of Maintenance Activities must be maintained as part of the Food Safety Program;
  • Maintenance outcomes must be reviewed and verified on an ongoing basis to ensure ongoing positive outcomes.

Calibration of Measuring and Monitoring Equipment

  • Suitable Calibration programs must be implemented at all times for key Measuring and Monitoring Equipment;
  • Temperature monitoring devices for Chilled and Frozen Storage, Handling, and Transport scenarios must be suitably accurate to meet Regulatory standards. Calibration has the obvious benefit of determining whether or not your temperature measuring devices are registering a true temperature reading;
  • For a food safety system to remain verified, it must use temperature measuring devices that can accurately measure the temperature of potentially hazardous foods to plus or minus 1 Degree Celsius or 1 Degree Fahrenheit;
  • If you calibrate your thermometers internally within your food business, it is also important to ensure that the reference thermometer to which you compare other temperature measuring devices is accurate and frequently calibrated to recognized standards.
  • Records of Calibration Activities must be maintained as part of the Food Safety Program;
  • Calibration outcomes must be reviewed and verified on an ongoing basis to ensure ongoing positive outcomes.

Cleaning and Sanitation Programs

  • Suitable Cleaning and Sanitation programs must be implemented at all times;
  • Operational areas must be suitable Cleaned and Sanitized based on risk;
  • Cleaning and Sanitizing programs are an integral part of any food business, providing support for the food safety and quality management system through an established presence within all areas of the premises and surrounds;
  • Cleaning and Sanitation programs should be continually monitored and recorded to ensure their suitability and effectiveness;
  • Records of Cleaning and Sanitation must be maintained as part of the Food Safety Program;
  • Cleaning and Sanitation outcomes must be reviewed and verified on an ongoing basis to ensure ongoing positive outcomes.

Pest Control

  • Suitable Pest Control programs must be implemented at all times;
  • To prevent the entry of pests to food storage and handling areas, the site must be suitable pest proofed;
  • External areas should also be maintained to exclude pest harborage;
  • Records of Pest Control must be maintained as part of the Food Safety Program;
  • Pest Control outcomes must be reviewed and verified on an ongoing basis to ensure ongoing positive outcomes.

Staff Training

  • As with any Food Safety and Quality Program, the facilitation of structured Training Schedules within the Warehousing and Distribution Sector promotes and supports compliance on many levels;
  • Procedures and schedules for Training, Competency and Resources Requirements must be developed, documented, and implemented to ensure personnel, visitors and contractors have the skills and knowledge necessary to maintain required food safety, food quality, and regulatory standards;
  • Food handlers involved in any stage of food handling should receive sufficient training in the hygienic food handling practices and in personal hygiene;
  • Records of Staff Training must be maintained as part of the Food Safety Program;
  • Staff Training outcomes must be reviewed and verified on an ongoing basis to ensure ongoing positive outcomes.

If your food business supplies foodstuffs according to a customer’s specifications, it is important to consider any specific Warehousing and Distribution Development requirements in relation to their items.

Warehousing and Distribution Development Key Points

  • Warehousing and Distribution programs must be developed to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • The Senior Management of your business facilitate a commitment to ensuring adequate resources to the development of your Warehousing and Distribution program;
  • Should you require additional resources for the development of Warehousing and Distribution program elements, please discuss this with the relevant Senior Management representative;
  • A properly developed Warehousing and Distribution program will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • A poorly-developed Warehousing and Distribution program will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

To establish the developed detail in a viewable format to facilitate information.

Documentation

Document: A document provides guidance and/or direction for performing work, making decisions, or rendering judgments that affect the safety or quality of the products or services that customers receive.
Documented policies, procedures, work instructions, and schedules form the basis of any food safety and quality management system. The following documentation formats may be considered to ensure ongoing compliance with specified requirements for Warehousing and Distribution:

  • Warehousing and Distribution policy;
  • Warehousing and Distribution development procedures;
  • Warehousing and Distribution implementation procedures and work instructions;
  • Warehousing and Distribution monitoring procedures;
  • Warehousing and Distribution corrective and preventative action procedures;
  • Warehousing and Distribution verification schedule;
  • Warehousing and Distribution verification procedures;
  • Warehousing and Distribution validation schedule;
  • Warehousing and Distribution validation procedures;
  • Warehousing and Distribution training procedures.

If your food business supplies foodstuffs manufactured to a customer’s specifications, it is important to consider any specific Warehousing and Distribution Documentation requirements in relation to their items.
You may wish to visit the Warehousing and Distribution Templates section of haccp.com for examples of Warehousing and Distribution documentation, record, and resource formats commonly applied within food safety and quality systems.

Warehousing and Distribution Documentation Key Points

  • Warehousing and Distribution programs must be documented to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • All documented Warehousing and Distribution program elements must be controlled to ensure compliance;
  • Key documented Warehousing and Distribution program elements should be available to your business’ team at all times to ensure they can facilitate required tasks;
  • A properly documented Warehousing and Distribution program will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • A poorly documented Warehousing and Distribution program will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

To facilitate the application of the documentation.

Implementation

Implementation: Implementation is the application of documented food safety and quality system elements into the actual business operation.

The implementation of Warehousing and Distribution within any food business requires genuine commitment from senior management, staff, and visitors to ensure the nominated goals of implementation are achievable on an ongoing basis. It is a step that requires significant planning and consideration of general and specific food business circumstances to ensure the outcomes of Warehousing and Distribution do not negatively impact the safety and quality of the food items dispatched from the business.
Implementation of Warehousing and Distribution must include a clear definition of responsibilities and authorities for all levels of participation by senior management, staff, and visitors to the site.
When implementing Warehousing and Distribution within a food safety and quality system, you may wish to consider the following requirements before completion:

  • Communication and display of the Warehousing and Distribution policy;
  • Completion of Verification and Validation of Warehousing and Distribution development procedures;
  • Availability of Warehousing and Distribution implementation procedures and work instructions;
  • Availability of Warehousing and Distribution monitoring procedures and record templates (where applicable);
  • Availability of Warehousing and Distribution corrective and preventative action procedures and record templates (where applicable);
  • Availability of the Warehousing and Distribution verification schedule;
  • Availability of Warehousing and Distribution verification procedures;
  • Availability of the Warehousing and Distribution validation schedule;
  • Availability of Warehousing and Distribution validation procedures;
  • Completion of Warehousing and Distribution training procedures;
  • Completion of product design and development requirements related to Warehousing and Distribution;
  • Completion of process design and development requirements related to Warehousing and Distribution;
  • Completion of training for team members who have responsibilities and involvement within Warehousing and Distribution;
  • Completion of competency approval for team members who have responsibilities and involvement within Warehousing and Distribution.

If your food business supplies foodstuffs manufactured to a customer’s specifications, it is important to consider any specific Warehousing and Distribution Implementation requirements in relation to their items.

Warehousing and Distribution Implementation Key Points

  • Warehousing and Distribution programs must be Implemented to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • Your Warehousing and Distribution program must be fully implemented as per relevant documented Policies, Procedures, and Work Instructions;
  • The implementation of Warehousing and Distribution requires a commitment to the provision of resources by the Senior Management of your business;
  • A properly implemented Warehousing and Distribution program will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • A poorly implemented Warehousing and Distribution program will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

To review, confirm and document evidence of the implementation against documented limits.

Monitoring

Monitoring: Monitoring is the act of reviewing and confirming measurable parameters of a defined process or product status.

Monitoring requirements within food industry sectors are generally identified against limits of acceptability defined within Warehousing and Distribution plans, implementation procedures, and work instructions. Monitoring usually includes some element of record-keeping, which may be maintained manually or through digital systems. It is important to consider that advancements in technology have spawned many systems and processes which are self-monitored and or self-adjusted when variances are identified. Regardless of the system used; The goal of any monitoring activity is to provide sufficient evidence that any limit of acceptability has been met.
Traditional Warehousing and Distribution monitoring requirements include manual recording and the application of corrective actions when the results of monitoring are found to be outside acceptable limits. Corrective Actions should also generally be strongly linked to the monitoring process where applied to ensure full traceability of the applied actions.
Common monitoring activities and record formats may be applicable to Warehousing and Distribution:

  • Routine monitoring of GMP Pre-requisite Programs for all food manufacturing premises is recommended. Daily pre-operative checks allow management and staff to ensure that all items are cleaned and sanitized suitably stored before the commencement of daily production.
  • Stock Rotation: Inventory listings, either manual or as outputs from inventory management software and digital systems, can provide summaries of stock holdings that are commonly used to ensure FIFO systems are appropriately facilitated.
  • Temperature Monitoring: Temperature Monitoring records are commonly maintained to display conformance to the designated temperatures for relevant products. Manual and automated methods are commonly employed for related functions. It is important to ensure that the temperatures being monitored are consistent with the control limits nominated within the HACCP Plans where applicable. For example, if product temperature is nominated as a critical limit within the HACCP Plan, the product; not the product’s storage facility must be monitored. Generated temperature logging is also a common modern tool for verifying the performance of temperature control within a food business.

If your food business supplies foodstuffs manufactured to a customer’s specifications, it is important to consider any specific Warehousing and Distribution Monitoring requirements in relation to their items.
You may wish to visit the Warehousing and Distribution Templates section of haccp.com for examples of Warehousing and Distribution documentation, record, and resource formats commonly applied within food safety and quality systems.

Warehousing and Distribution Monitoring Key Points

  • Monitoring provides real-time confirmation and evidence that your risk-based FS&Q Controls are effectively implemented;
  • Warehousing and Distribution programs must be monitored to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • Monitoring of Warehousing and Distribution must be facilitated as per relevant documented Policies, Procedures, and Work Instructions;
  • Nominated monitoring records for Warehousing and Distribution must be maintained as per relevant documented Policies, Procedures, and Work Instructions;
  • A properly monitored Warehousing and Distribution program will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • A poorly monitored Warehousing and Distribution program will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

To apply “real time” interventions to documented monitoring limits.

Corrective Action and Preventative Action

Corrective Action: Corrective action is mandatory action to be taken when a deviation to the Quality System occurs, particularly in relation to a Critical Control Point.
Preventative Action: At any step in the process where a hazard has been identified, preventative action must be put into place to prevent re-occurrence.
Corrective Action and Preventative Action is implemented to ensure that any identified non-conformance issues are documented, investigated, and rectified within appropriate time-frames. Corrective action is any action applied to regain control over a product, process, policy, or procedure that has been identified as being non-conforming or outside nominated limits of acceptability. Preventative action is any action applied to prevent any identified non-conformance from reoccurring.
The outcomes of corrective and preventative actions should result in regained process control after effective application. Specified corrective actions are commonly linked to the Warehousing and Distribution Plans and the food business certification process.
Below are Corrective Action and Preventative Action examples which may be associated with Warehousing and Distribution related non-conformance:

  • Review of the Warehousing and Distribution policy;
  • Review of Warehousing and Distribution development procedures;
  • Review of Warehousing and Distribution implementation procedures and work instructions;
  • Review of Warehousing and Distribution monitoring procedures;
  • Review of Warehousing and Distribution corrective and preventative action procedures;
  • Review of the Warehousing and Distribution verification schedule;
  • Review of Warehousing and Distribution verification procedures;
  • Review of the Warehousing and Distribution validation schedule;
  • Review of Warehousing and Distribution validation procedures;
  • Review of Warehousing and Distribution training procedures;
  • Re-training in Warehousing and Distribution;
  • Review of management review activities to include Warehousing and Distribution as an agenda item;
  • Initiation of product hold procedures where safety or quality may be compromised;
  • Initiation of a product recall or product recall procedures where investigations show that there is a substantial safety and or quality risk to the released product;
  • Contacting stakeholders including customers regarding any confirmed or potential Warehousing and Distribution concerns involving their product.

If your food business supplies foodstuffs manufactured to a customer’s specifications, it is important to consider any specific Warehousing and Distribution Corrective Action requirements in relation to their items.
You may wish to visit the Corrective Action and Preventative Action section of haccp.com for examples of best practice applications for this food safety and quality system element.

Warehousing and Distribution Corrective Action and Preventative Action Key Points

  • The implementation of Corrective Action and Preventative Action provides confidence that your FS&Q Program is effectively implemented and that FS&Q criteria is being met;
  • Where deviations or variations are observed, Corrective Action and Preventative Actions must be facilitated to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • Corrective Action and Preventative Action of Warehousing and Distribution must be facilitated as per relevant documented Policies, Procedures, and Work Instructions;
  • Records of Corrective Action and Preventative Action must for Warehousing and Distribution be maintained as per relevant documented Policies, Procedures, and Work Instructions;
  • Proper application of Corrective Action and Preventative Action for your Warehousing and Distribution program will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • Poor application of Corrective Action and Preventative Action for your Warehousing and Distribution program will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

To review and confirm documented monitoring and corrective actions against documented parameters.

Verification

Verification: The act of reviewing, inspecting, testing, checking, auditing, or otherwise establishing and documenting whether items, processes, services, or documents conform to specified requirements.
Verification is the detailed review of all food safety and quality system elements to confirm that they are effectively developed, documented, implemented, monitored, and reviewed. All food safety and quality system elements, including documented policies, procedures, training, Warehousing and Distribution plans and their operational applications must be verified on an ongoing scheduled basis. The verification process commonly includes a defined schedule for which verification activities are required, how often they are conducted, who is responsible, and detailed documented procedures for each nominated verification activity.
The general goal of an established verification process is to ensure any systemic non-conformance issues are identified and rectified within an appropriate time frame. When non-conformance issues are identified through the verification process, Corrective Actions and Preventative Actions should be implemented to ensure they do not impact the effectiveness of the food safety and quality system.
The following examples of verification activities may be applicable to Warehousing and Distribution:

  • Review of the Warehousing and Distribution policy;
  • Review of Warehousing and Distribution development procedures;
  • Review of Warehousing and Distribution implementation procedures and work instructions;
  • Review of Warehousing and Distribution monitoring procedures;
  • Review of Warehousing and Distribution monitoring records;
  • Review of Warehousing and Distribution corrective and preventative action procedures;
  • Review of the Warehousing and Distribution verification schedule;
  • Review of Warehousing and Distribution verification procedures;
  • Review of the Warehousing and Distribution validation schedule;
  • Review of Warehousing and Distribution validation procedures;
  • Review of Warehousing and Distribution training procedures;
  • Review of Warehousing and Distribution performance since the last review and historically;
  • Analytical testing of product or process to ensure the effectiveness of Warehousing and Distribution;
  • Inclusion of Warehousing and Distribution as an agenda item within the Management Review Process.

If your food business supplies foodstuffs manufactured to a customer’s specifications, it is important to consider any specific Warehousing and Distribution Verification requirements in relation to their items.
You may wish to visit the Verification Activities section of haccp.com for examples of best practice applications for this food safety and quality system element.

Warehousing and Distribution Verification Key Points

  • Your verification program provides evidence that your FS&Q Controls have worked;
  • Warehousing and Distribution programs must be verified to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • The verification of Warehousing and Distribution must be facilitated as per relevant documented Policies, Procedures, and Work Instructions;
  • Nominated verification records for Warehousing and Distribution must be maintained as per relevant documented Policies, Procedures, and Work Instructions;
  • A properly verified Warehousing and Distribution program will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • A poorly verified Warehousing and Distribution program will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

To confirm the documented monitoring or procedural limits.

Validation

Validation: The process of gathering evidence to provide a scientific basis for the documented act of demonstrating that a procedure, process, and activity will consistently lead to the expected results. It often includes the qualification of systems and equipment.
Validation is the provision of evidence to support the limits of control or acceptability for food safety or quality parameters nominated within systemic elements. Limits of control or acceptability are commonly included within documented food safety and quality systems elements such as procedures, Warehousing, and Distribution plans and specifications.
Common sources of validation include regulatory and legislative standards, finished product specifications and customer requirements, industry codes of practice and guidelines, verified and validated research, historical product, and process control outcomes, and analytical testing.
The general goal of an established validation process is to ensure any systemic non-conformance issues are identified and rectified within an appropriate time frame. When non-conformance issues are identified through the verification process, Corrective Actions and Preventative Actions should be implemented to ensure they do not impact the effectiveness of the food safety and quality system.
Validation activities are commonly defined within the verification schedules and procedures of established food safety and quality management systems.
The following examples may be applicable to the validation of the limits of control or acceptability for Warehousing and Distribution:

  • Confirmation of nominated food safety and food quality control limits for Warehousing and Distribution. These limits may be applicable to regulatory, industry, customer, or finished product specifications;
  • Confirmation of analytical testing methods being used to confirm the effectiveness of Warehousing and Distribution and ensure the accuracy of outcomes.
    If your food business supplies foodstuffs manufactured to a customer’s specifications, it is important to consider any specific Warehousing and Distribution Validation requirements in relation to their items.

You may wish to visit the Validation Activities section of haccp.com for examples of best practice applications for this food safety and quality system element.

Warehousing and Distribution Validation Key Points

  • Your validation program provides evidence that your FS&Q Controls will work;
  • Warehousing and Distribution programs must be validated to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • The validation of Warehousing and Distribution must be facilitated as per relevant documented Policies, Procedures, and Work Instructions;
  • Nominated validation records and supporting documentation for Warehousing and Distribution must be maintained as per relevant documented Policies, Procedures, and Work Instructions;
  • A properly validated Warehousing and Distribution program will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • A poorly validated Warehousing and Distribution program will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

Skills, knowledge and competency requirements to facilitate development, documentation, implementation, monitoring, corrective action, verification and validation of every Food Safety and Quality System Element.

Skills and Knowledge

Skills and Knowledge: Skills and knowledge are attributes of human interactions commonly linked to competency within any specified job-related task.
Training and competency requirements for Warehousing and Distribution must be ongoing, including regular scheduled reviews to ensure the effectiveness of training and competency outcomes.
Team members who have defined responsibilities regarding Warehousing and Distribution should have knowledge including:

  • Basic Warehousing and Distribution requirements;
  • Positive outcomes of Warehousing and Distribution;
  • Negative outcomes of a lack of Warehousing and Distribution;
  • Current Warehousing and Distribution procedures, methods, and techniques;
  • General operational, corporate, and social awareness regarding Warehousing and Distribution;
  • Regulatory, industry, and customer requirements regarding Warehousing and Distribution.

Team members who have defined responsibilities regarding Warehousing and Distribution should have skills including:

  • Competency regarding basic Warehousing and Distribution;
  • Effective application of current Warehousing and Distribution procedures, methods, and techniques;
  • The basic development, documentation, and implementation of Warehousing and Distribution and Pre-requisite Programs within the food industry sector.

Team members who have defined responsibilities regarding Warehousing and Distribution should have access to resources including:

  • Warehousing and Distribution training;
  • Warehousing and Distribution associations and events;
  • Regulatory standards, industry and customer information and updates regarding Warehousing and Distribution;
  • Incidents within the food industry sector regarding Warehousing and Distribution;
  • Commitment to Warehousing and Distribution by senior management;
  • Suitably qualified food industry professionals with verified experience in Warehousing and Distribution;
  • Effective communication systems including email, internet, and phone through which Warehousing and Distribution information can be sent and received within suitable timeframes.

If your food business supplies foodstuffs manufactured to a customer’s specifications, it is important to consider any specific Warehousing and Distribution Training, Competency, and Resources requirements in relation to their items.
You may wish to visit the Training, Competency, and Resources section of haccp.com for examples of best practice applications for this food safety and quality system element.

Warehousing and Distribution Training, Skills and Knowledge Key Points

  • Your Training, Skills, and Knowledge program ensures all participating personnel, visitors, and contracted have the required skills and knowledge to effectively facilitate the requirements of your FS&Q Program;
  • Training, Skills and Knowledge programs for Warehousing and Distribution must be facilitated to meet relevant Regulatory, Industry, and Customer standards and requirements;
  • Training, Skills and Knowledge programs for Warehousing and Distribution must be facilitated as per relevant documented Policies, Procedures, and Work Instructions;
  • Training, Skills and Knowledge records for Warehousing and Distribution must be maintained as per relevant documented Policies, Procedures, and Work Instructions;
  • Properly applied Training, Skills, and Knowledge programs for Warehousing and Distribution will provide a strong framework for your business to maintain compliance with relevant Regulatory, Industry, and Customer standards and requirements;
  • Poorly applied Training, Skills, and Knowledge programs for Warehousing and Distribution will not fully support your business and may contribute to significant non-compliance against Regulatory, Industry, and Customer standards and requirements.

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